r/sharpening • u/LokiSARK9 • 21h ago
Misunderstandings - an update
I know this is late in coming, but it's been a busy couple of weeks in the shop. This is an update to my post about the client that sent me a 305lb blunt excavator breaker bar for a chisel point.
My client runs an equipment rental place about 300 miles from me and sends me a lot of stuff like jackhammer bits and great big wood chipper blades. In a very rushed call one day when we were both busy, he gave me the model name of the machine this goes to, asked if I could put a chisel point on it, and like an idiot I agreed before looking up exactly what it was I was accepting. After all, I'd never had a problem with anything he'd sent me before. What could go wrong?
A week later a truck pulls up to my shop, unloads a forklift, and drops off this 305lb chunk of solid steel. I had no idea my client even rented out full-sized excavators. Now I know.
The first thing I did was to give the client a call and discuss that this bar is likely case hardened, and that to cut it down would expose the softer steel core, potentially allowing it to deform when used. Surprisingly, he was fine with that and asked that I go ahead. Well damn.
When I posted here about this originally, I got a lot of ideas like transporting it to a machine shop and somehow hoisting it up to run it on a mill if I could find one big enough. Sorry, but that's just not practical and not happening. No, it was going to have to be old-school.
So the second thing I did was to stare at it for two full days while I worked on other orders, trying to make up my mind how to proceed.
The third thing I did was to contact my guy at Empire Abrasives and lay out my problem. He made some recommendations, and a few days later I took delivery of two boxes of 36 grit zirconia flap disks for my 7 inch, 15 amp angle grinder.
Shout out to Empire: They know their stuff. If you ever need to remove a lot of steel as quickly as possible, zirconia flap disks are absolutely the way to go. Like a knife through case hardened butter they were.
Even so, it was probably 2 1/2 solid hours of grinding before I got it how I wanted it. 2 1/2 hours for which the client paid handsomely, I might add.
And how did I want it? See the attached before, during, and after photos. The client took delivery last week and is thrilled. He still has no idea how much stress he caused me.